Products
01
Realistic photos of tin plated annealing machine before and after refurbish
The following are photos taken before renovation
Here are the photos after renovation
Part one、Performance characteristics of annealing tin plating machine
1. This device is an energy-saving device with a daily electricity consumption of 320 kWh (about 600 kWh for traditional models).
2. Continuous annealing and tin plating can be carried out simultaneously. Low noise, fast speed, and stable performance.
3. The annealing furnace and tin plating furnace adopt SCR+temperature control meter for segmented temperature control, and the temperature distribution inside the furnace is uniform. High precision, saving energy.
4. Using 316 # stainless steel (heating wire is CR20Ni08 nickel chromium wire) heating wire, the temperature is balanced and the heating is fast. Built in Luyang insulation cotton and aluminum silicate board for insulation and heat preservation.
5. Adopting stepless speed regulation, screw wire arrangement, and equipped with frequency converter and reduction motor.
6. The wire winding adopts a two-layer integrated design, which can simultaneously produce several wire diameters. Each section of the axis is equipped with independent switches, separate torque winding and voltage regulation.
Part two、Annealing furnace body
1. Outer furnace: Made of precision welded national standard A3 board, with a total length of 9 meters and a thickness of 560 mm.
2. Inner bladder: This device is an energy-saving product with a dual bladder structure. The inner liner is made of national standard 304 # stainless steel welded together, with built-in Luyang insulation blanket and fiber machine board insulation and heat insulation.
3. The furnace plate is equipped with hot wire heating, which increases heat quickly and ensures uniform temperature. The total power is 54KW. (Heating tubes can be used or specified by the customer.). ）
4. The furnace tube is made of seamless stainless steel, with a specification of ø 14X2.25X9700mm.
5. Temperature control: Use Taiwan Qisheng temperature control meter to control temperature in three stages.
Part three、Performance parameters
1，no of wire：40
2，wire dia（mm）：Ø0.1-Ø0.32/Ø0.25-Ø0.8
3，line speed（m/min）：300m/min
4，pay-off bobbin size（mm）：max 300-400
5，take-up bobbin size（mm）：pt5-pt25
6，Pay-off：curl flyer or constant tension pay-off
7，take-up type：single spooler drive by torque motor
8，Annealing Length：6-9m
9，Annealer：continuous annealing by electric heater with water tight protection
10，Tinning：single/double furnace hot(transverse tin plating) with mould tin-scraping
11，heater consumption：78kw
12，power consumption：12kw
13，total power consumption：90kw
14，machine dimension（mm）：21300*2200*1600
15，Machine weight：4500kg
Part four、Equipment composition
1. Floor standing passive pay off rack, 1 set
Equipped with 24 sets of electric wood pay off covers, the combination of wear-resistant ceramic guide wheels and ceramic rings for pay off is achieved
2. 6-meter tubular annealing furnace+electrical control box, 1 unit
Tube annealing, with built-in insulation cotton and electric heating tube, divided into three stages for temperature control
3. Cooling system, 1 unit
Stainless steel material, water guide wheel drive, copper bracket does not rust
4. Drying system+tin plating furnace, 1 unit
Built in electric heating tube, blowing tube, high-pressure air pump to dry surface moisture
5. ø 159.5mm lead (pull) machine, 1 unit
Ceramic spray drum transmission (variable frequency drive, motor driven gear)
6. 48 head integrated double-layer winding machine, 1 unit
Torque winding motor, gear type cable arrangement, single head control+overall control
