Two-color building wire high-speed extrusion unit HS DC 75-35 / 630

1. Application:

this unit uses polyethylene, polyvinyl chloride and other materials through hot extrusion method to make the wire core insulation or cable sheath of the wire unit.

This unit adopts variable frequency synchronous speed control and a four-stage variable speed traction machine to achieve high-speed production of small wire diameters. It triples the production efficiency of ordinary models and doubles the efficiency of large wire diameters. It is an updated model.

2. Technical parameters:

1. Main screw diameter: Φ75mm
2. Aspect ratio: 25:1
3. Compression ratio: 1:3.5
4. Maximum cross-section of wire: 1-35 square meters
5. Secondary screw diameter: Φ35mm
6. Aspect ratio: 20:1
7. Wire speed: 10-230 m/min
8. Host power: 30kw
9. Auxiliary engine power: 4kw
10. Host heating power: 16kw
11. Auxiliary engine heating power: 5kw
12. Cooling water tank length: 8 meters
13. Drying wire diameter: 1mm-20mm
14. Traction power: 5.5kw
15. High-speed printing machine: 500 m/min
16. Traction wheel diameter: Φ600mm
17. Traction speed: Four-speed transmission: 1st gear 87 meters, 2nd gear 165 meters, 3rd gear 314 meters, 4th gear 599 meters
18. Take-up wheel diameter: 630mm
19. Cable arrangement: GP30 type of polished rod cable arrangement
20. Rewinding power: torque motor 132-40/4
21. Mounting plate: shaftless top cone type
22. Plastic dryer capacity: 50kg
23. Plastic feeder: 300kg/h 900w

3. Equipment

1. Double-reel tension pay-off machine SZF630

2. Six-wheel horizontal feeder

3. DX75G main machine: 30kw variable frequency motor, fan cooling, cast aluminum heating device, machine head, wire core mold Tool (for producing single core wires of 1-35 square meters and sheathed wires of 1.5-6 square meters, the mold is supplied separately); Auxiliary machine: SS30 Type variable frequency motor power 4KW.

(3.1). Plastic dryer SG50, automatic feeder SS300

4. 11-channel temperature control, synchronous speed regulation and frequency conversion electrical cabinet

5. Cold water tank: 8 meters

6. High-speed printer GYZ500 (user-provided printing wheel)

7. High-speed blow dryer GCG30 (user-provided air pump, model: V-0.6/8, power: 4kw)

8. Horizontal rack

9. High-speed two-wheel tractor: GSQ600 (four-speed transmission)

10. Double-reel torque take-up machine SLX630

Item configuration:

First, the two-color wire host DS75/30 type

1. Application: This machine is used for power line cable factories to make polyethylene, polyvinyl chloride, silane glue, low smoke halogen free, etc.

Hot extrusion method is used to make wire core insulation or cable sheath.

2. Technical parameters:

1. Wire cross section: 2.5～120mm2
2. Wire output speed: 6～230m/min
3. Screw diameter: 75 mm
4. Aspect ratio: 25:1
5. Compression ratio: 1:3
6. Main engine power: 30kw-4 type auxiliary engine 2.2kw
7. Heating power: 18.5kw+4kw (cast aluminum heating coil)
8. Fan cooling: 4 channels
9. Plastic dryer: SG75
10. Plastic loader: SS300
11. One WBG9 type nine-channel variable frequency temperature control electrical cabinet

3. Configuration:

1. One loading pedal

2. One SJ75 extruder

(2.1). Polyethylene material, polyvinyl chloride material 22kw

(2.2). Silane adhesive, low smoke halogen-free material 37kw

3. One SG75 plastic dryer

4. One SS300 plastic loader

5. One WBG9 type nine-channel variable frequency temperature control electrical cabinet

Second, aluminum guide wheel feeder frame LD200-6

1. Application:

The aluminum guide wheel wire feeder is an auxiliary equipment for wire feeder units in wire and cable factories. It can straighten the wire core,

It also plays a buffering role in the wire core production process, ensuring the stability of the production of small-section wire diameters.

2. Technical parameters:

1. Straightening wire diameter: 0.3~15mm
2. Wire feed wheel diameter: 200mm
3. Guide wheel group: 3 groups
4. Center height: 1 meter (adjustable up and down)
5. Cable entry direction: left or right (determined by the customer) 

Third, plastic dryer SG50

1. Application:

The plastic dryer can be directly connected to various plastic injection molding machines, plastic extruders, and blow molding machines.

It can effectively prevent the dry resin material from absorbing moisture twice before entering the main barrel, and simplify the work, save manpower,

Achieve ideal results in energy saving and ensuring product quality.

2. Technical parameters:

1. Loading capacity: 50kg
2. Electric heating power: 3.9kw
3. Fan power: 180w
4. Barrel diameter: 435mm
5. Overall dimensions: 900×520×1128

Fourth, fully automatic plastic loader SS300G

1. Overview:

The fully automatic vacuum loader is one of the necessary equipment for modern plastic processing industry.

The hopper can automatically send the granular plastic raw materials into the hopper. The whole machine adopts PC control line

The feeding process is automated to avoid the danger of high-altitude feeding, reduce labor intensity, and improve production efficiency.

It is an essential equipment for modern enterprise civilized production and improves production efficiency.

2. Technical parameters:

1. Power: 900W
2. Loading capacity: 300kg/h
3. Maximum loading lift: 4 meters
4. Maximum wind pressure: 1500mm/H2O
5. Storage tank capacity: 7.5 liters
6. Inner diameter of conveying pipe: Φ38
7. Weight: 11kg

Fifth, turbine moisture dryer DCJ type

1. Application of large and small diameter blow dryers:

The DCJ type large and small diameter blow dryer is one of the auxiliary equipment used with the wire unit. It is used to dry the wire after cooling.

The main auxiliary machine for drying surface moisture.

2. Technical parameters of large and small diameter blow dryers:

1. Center height: 1000 mm
2. Drying mode: 4 heads
3. Compressed air pump: User-provided (air compressor V-0.21/8)
4. Drying diameter: adjustable

Sixth, high-speed printing machine GYA500

1. High-speed printer GYZ500 Application:

High-speed printer GYZ500 is suitable for the production of wires, electronic wires and other products that are compatible with high-speed wire machines.

Printing on the surface of wires.

2. Technical parameters of high-speed printer GYZ500:

1. The maximum printing speed is more than 500m/min.
2. Match with the printing wheel with outer diameter of φ85 or φ100mm (users should prepare their own printing wheel)
3. Applicable wire diameter: φ0.85mm-φ30mm
4. Equipped with a motor with ink (the gap between the printing wheel and the ink wheel on the motor is 1mm)
5. The ink will not splash out when printing at high speed
6. The ink wheel has a stirring effect to make the ink concentration uniform
7. The ink tank is sealed with a lid to prevent the solvent from volatilizing.

Seventh, precision diameter gauge

1. Application

High precision sizing adapters are mainly used to measure the diameter of various opaque materials. These materials include

Various wires, cables, hoses and other wires. This instrument can measure wires,

During the production process, the outer diameter of the produced wires is kept uniform through linkage control, which is more accurate than manual control.

It is much easier to control the outer diameter of the wire or the inner core conductor wire

diameter, eliminating the problem of uneven outer diameter of the wire.

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The high-precision sizing adapter is particularly suitable for controlling the thickness changes of the inner core wire, which can be seen very intuitively.

Changes in the diameter of the conductor core. For example, adding an intelligent thinning machine to the wire unit can directly

Objectively knowing the size of the conductor wire diameter will lay a solid foundation for calculating wire costs, saving raw materials and increasing profits.

Beneficial data.

2. Working Principle

The working principle of the high-precision sizing adapter is shown in the block diagram (see the figure on the next page). As can be seen from the figure:

The information is the shadow signal formed by the blocked part when the laser scans the measured object.

The scanning speed is V, and the light blocking time of the measured object is T, then the diameter of the measured object D＝K×V×T (K is a constant),

The motor speed is constant, that is, the scanning speed V is constant. The light blocking time is measured through computer sampling and processing.

The corresponding width T is the diameter of the measured object.

Eighth, four-speed traction machine QY600

1. Application:

The four-speed variable speed traction machine is the main equipment for the production of wire traction in wire factories, and can be used as a supplement for other equipment.

The main features of this equipment are: 1. Production of wires below 120 square meters,

The pulling speed can be adjusted from low to high to adapt to wires of different diameters; 2.

Some single-speed traction equipment is advanced and has a wide range of applications.

2. Technical parameters:

1. Active traction wheel: 600mm
2. Passive splitter wheel: 350mm
3. Traction wire square: 1~120
4. Power: 4kw variable frequency motor (or speed regulating motor)
5. Synchronous traction device: compression type
6. Four-speed traction wire length: 1st speed: 0~599 meters; 2nd speed: 0~314 meters; 3rd speed: 0~165 metersm; 4th gear: 0~87 m

Ninth, Power Frequency Spark Tester GH15

1. Application of power frequency spark tester:

The GH15 power frequency spark tester is a special test equipment for wire and cable insulation defects.

Use inductance to adjust voltage, small interference, high detection sensitivity, good on-site adaptability, easy to use, safe and reliable,

It has the characteristics of novel structure and beautiful appearance.

2. Technical parameters of power frequency spark testing machine:

1. Output voltage: 0.0~15.0KV
2. Voltage indication error: <5%
3. Detection sensitivity: <600uA
4. Stability: in compliance with GB3048.9-1994 and JB/T4278.10 standards
5. Detection resolution: 0.05 seconds
6. Transient breakdown current: 100mA
7. Steady-state short-circuit current: <20mA
8. Maximum detection speed: 420m/min
9. Outer diameter of the tested cable: ≤20mm

Tenth, double-reel tension pay-off machine ZF630

1. Application of double-reel tension pay-off machine:

Used for paying off various wires such as stranded copper wires and core wires.

2. Main technical parameters of double-disc tension pay-off machine:

1. Suitable wire diameter: 1.00-3.00mm
2. Maximum line speed: 0-300m/min
3. Number of pay-off ends: 2
4. Equipment configuration of double-reel tension wire pay-off machine:
5. Outer diameter of pay-off reel: 400-630mm
6. Tension form: Tension gun
7. Braking: Belt friction brake, automatic brake, automatic stop when reaching the meter
8. Disconnection mode: electrical control
9. Pay-off reel diameter: 40mm
10. Loading weight: 600kg

11. Torque double-disc shaftless wire take-up machine LS630-1

1. Application of torque double-disc shaftless take-up machine:

The torque double take-up machine is one of the auxiliary equipment used in the wire winding machine.

The wire drawing machine can also be used with copper wire drawing machines, aluminum wire drawing machines and other machines to wind and reel wires into coils.

2. Technical parameters of torque double-disk shaftless wire take-up machine:

1. Installation tray: PN630
2. Installation form: shaftless top cone
3. Plate changing structure: clutch type
4. Cable arrangement: GP30 type of polished rod cable arrangement
5. Power: Torque motor YLJT132-25/4